OPTxPro
From Bottleneck to breakthrough
Smarter performance for existing plants
nothing more than you need, everything that works.
OPTxPro™ – From Bottleneck to Breakthrough
Get more from what’s already in place — with fewer barriers
OPTxPro™ is ChemXpro’s structured service for improving plant performance through smart, focused engineering.
We work in compact, interdisciplinary and dedicated engineering cells that combine fit for purpose expertise — close to operations, and always driven by our Solve for the Customer mindset.
You know where the pain points are. We help you solve them — faster, cleaner, and without overdesign.
What we deliver (with real-world impact)
- Elimination of constraints and capacity bottlenecks.
We reduced pressure drop limits in a distillation column by a smart resizing of internals — unlocking 15% additional throughput.
- Smarter use of utilities, throughput and control systems.
We optimized the use of power to reduce peak loads and avoid unnecessary power grid expansions.
- Targeted redesigns of critical flow paths or asset groups.
Re-routing of a recirculation loop in a tank farm reduced product losses by 10% and cleaning time by 24%
- Engineering validation of process ideas already known on site.
We verifyied that a long-suggested change in drying temperature can be safely implemented increasing dryer capacity by 20%.
- clear prioritization: low effort, high impact
We implemented a control loop retuning package that cut batch time by 4 hours, with zero equipment changes.
SAFExPro™ – Safety & Compliance by ChemXpro
Get more from what’s already in place — with fewer barriers
OPTxPro™ is ChemXpro’s structured service for improving plant performance through smart, focused engineering.
We work in compact, interdisciplinary and dedicated engineering cells that combine fit for purpose expertise — close to operations, and always driven by our Solve for the Customer mindset.
You know where the pain points are. We help you solve them — faster, cleaner, and without overdesign.
What we deliver (with real-world impact)
- Elimination of constraints and capacity bottlenecks.
We reduced pressure drop limits in a distillation column by a smart resizing of internals — unlocking 15% additional throughput.
- Smarter use of utilities, throughput and control systems.
We optimized the use of power to reduce peak loads and avoid unnecessary power grid expansions.
- Targeted redesigns of critical flow paths or asset groups.
Re-routing of a recirculation loop in a tank farm reduced product losses by 10% and cleaning time by 24%
- Engineering validation of process ideas already known on site.
We verifyied that a long-suggested change in drying temperature can be safely implemented increasing dryer capacity by 20%.
- clear prioritization: low effort, high impact
We implemented a control loop retuning package that cut batch time by 4 hours, with zero equipment changes.
How OPTxPro™ works
| Phase | What it delivers |
| Scan | Bottleneck mapping, interviews, and performance data review |
| Model | Simplified flow models or data-driven analysis (mass, energy, time) |
| Improve | Concept options, impact estimation, and implementation roadmap |
| Deliver | A clear package: what to do, what it brings, and what it costs |
We don’t aim for redesigns. We aim for results — and only the changes that make sense.
Why customers choose OPTxPro™
✔️ Only what adds value — no bulk reports or marginal ideas
✔️ Cross-functional teams — close to the process and aligned with operations
✔️ Short lead times — fast from scan to solution
✔️ Structured, traceable — audit-ready when required
✔️ Scalable — suitable for one unit, one line, or the whole site
OPTxPro™ turns plant insight into engineering action.
Practical, performance-driven, and aligned with what matters most.
Optimise your plant with clarity and control.
Ready to move from concept to realization? Contact us!